Swap nozzles? I’ve had issues in the past with partial clogs with petg in particular, at the least it’ll remove a variable from your troubleshooting. Also echo what others have suggested and check out your filament path, make sure there’s not somewhere else causing an issue. I feel like dusty filament could potentially contribute to clogs, if you’re concerned with that there’s designs out there for in line wipers that pass the filament through some soft sponge.
Do you have any resistance feeding the filament? I’ve had a few cases where either the filament kinda tangled due to slack and would still be able to feed but needed more force, bad enough it can actually wear the filament in the extruder and won’t advance anymore. Extra friction from tight tubing, small radius bends, cardboard spools etc. can do that too. Check your settings for the tension spring as well, too tight can totally cause issues that will look like this and make you chase ghosts.
I run a fan like this one on mine (9.9 cfm/0.277 m3/min), the ones that push more air get loud quick just as a heads up, this one I was also looking at, is 12.2 cfm/0.342 m3/min but is 39 vs 31.4 dB, I did a bunch of fan upgrades last year for both better performance and less fan noise, these will be noticeable. Don’t get heat blockages but do have some oozing I really need to get around to tuning.



Yeah there’s absolutely a rating to look for and N95 is part of that, stateside, you have niosh ratings, you’ll see these wrt industrial ppe, but there are ratings for use with CN and CS gas. My experience with them is the chemical cartridges usually have a p100 filter combined with them for particulate too. Organic Vapour & Acids are easy to get a hold of (Used these when i worked in O&G), I don’t know how well they’d work against teargas unfortunately.
I will 100% recommend north full face, a half mask is probably better than nothing but the full face gives you eye protection too. I didn’t personally like the 3m style masks, but it’s all down to personal preference, just make sure it fits correctly.